Biodiesel
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Algae
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Satish Lele
satish.lele@gmail.com
Plant Design and Drawings

    I have prepared a technical packages for BioDiesel plants. It comprises of Catalyst Reactor, Biodiesel reactor, Settling and washing tanks. It includes special pretreatment vessel. These are of following capacities :

  • 400 liters per day (Batch)
  • 1,000 liters per day (Batch)
  • 2,000 liters per day (Batch)
  • 5,000 liters per day (Batch)
  • 10,000 liters per day (Batch)
  • 10,000 liters per day (Continuous)
  • 30,000 liters per day (Continuous)
  • 50,000 liters per day (Continuous)
  • 100,000 liters per day (Continuous)

Since many clients want to set up their plant with fabrication of vessels from their own fabricator in their own town, I am offering a total package of drawings and data sheets with the help of which they can set up the plant. These are in English and offered in Acrobat (.pdf) format and as AutoCAD (.dwg) format (saved in Rel 14) and you can modify the same as you wish. Project Reports for each capacity are provided in MSWord (.doc) and MS Excel (.xls) format. The reports are in Indian Rupees. The size of acrobat, ACAD dwg and Project Reports zip file is as follows.
Capacity,
Lits / day		 PDF, DWG and
Project Reports
Kilo Bites		 No. sold so far
Batch Process
400 906 10
1,000 2,381 18
2,000 2,363 12
5,000 3,925 11
10,000 4,019 15
Continuous Process
10,000 13,154 1
30,000 13,157 2
50,000 13,026 2
100,000 13,049 2
Total Sold so Far 73
    These include
  1. Process & Instrumentation Diagram
  2. Fabrication drawings of Vessels
  3. Data sheets for Pumps, compressor, micron filters and electrical heaters
  4. Data sheets for valves, flow glasses and temperature indicators
  5. Detailed plans for erection of the equipments
  6. Piping plans
  7. Process description and operating manual
  8. Project Reports in .doc and .xls files
for sample of 1,000 liters per day Package

P & I Diagram for 1,000 liters per day

Plant Layout and Piping Plan for 1,000 liters per day

1,000 liters per day BioDiesel Reactor Drawing

Data Sheets for 1,000 liters per day

These packages are reasonably priced at
     400 liters per day (Batch)US$ 100 or   5,000 only.
  1,000 liters per day (Batch)US$ 200 or 10,000 only.
  2,000 liters per day (Batch)US$ 250 or 12,500 only.
  5,000 liters per day (Batch)US$ 300 or 15,000 only.
10,000 liters per day (Batch)US$ 400 or 20,000 only.

10,000, 30,000, 50,000 and 100,000 liters per day (Continuous) Plant: I have designed an Automatic Continuous BioDiesel Plant based on Ultrasonic mixer and Centrifuge (or Settling Tanks).
Process & Instrumentation Diagram Plot Plan Equipment List
Equipment Drawings Pump List Pump Data Sheets
Piping Specifications Line List Valve List
Valve Data Sheets Instruments List with Ranges Ultrasonic Catalog
Centrifuge Catalog (or Settling Tanks) Piping Isometrics Piping Bill of Quantity
Process Flow Diagram Flow rates in pipe lines
for samples of these Packages
Process & Instrumentation Diagram


Plot Plan

Model of Entire Tank Farm

Model of Waste oil, BioDiesel Tank Farm

Model of Glycerine, Fuel oil, Water Tank Farm

Model of Methanol Tank Farm

These packages are reasonably priced at
  10,000 liters per day (Continuous)US$    400 or 20,000 only.
  30,000 liters per day (Continuous)US$    600 or 30,000 only.
  50,000 liters per day (Continuous)US$    750 or 37,500 only.
100,000 liters per day (Continuous)US$ 1,000 or 50,000 only.

Summary of Plant Costs and Financial Data in US$
Production per day, Liters400 (Batch)1,000 (Batch)2,000 (Batch)5,000 (Batch)10,000 (Batch)10,000 (Cont)30,000 (Cont)50,000 (Cont)100,000 (Cont)
BioDiesel Production, Kl / year 132 330 660 1,650 3,300 3,300 9,900 16,500 33,000
Crude Glycerine Production, Kl / year 15 36 73 182 363 363 1,089 1,815 3,630
Plant Cost to construct
Land + Building 10,820 13,750 23,350 52,250 103,706 232,000 411,000 531,000 531,000
Plant + Machinery 13,400 44,900 49,000 147,600 195,000 595,000 616,000 816,000 836,000
Misc Fixed Assets 11,120 22,250 26,250 27,500 38,000 40,800 87,800 126,000 133,500
Preliminary / Pre operative expenses 5,300 5,425 6,359 7,100 11,100 60,000 65,000 69,000 75,000
Working Capital 23,000 49,000 88,000 324,000 640,000 715,000 1,846,000 2,949,000 5,878,000
Margin Money for Working Capital 8,150 14,650 23,000 112,350 142,900 160,500 406,800 647,000 1,284,000
With Purchase Price of oil, US$ 0.50 per liter, Purchase Price of Methanol, US$ 0.30 per liter, Selling Price of Crude Glycerine, US$ 0.20 per liter, Break-even Selling Price of BioDiesel, US$
  1.25 1.00 0.80 0.75 0.75 0.90 0.70 0.65 0.65
Estimated construction time period, months 2 4 4 6 6 12 12 12 12

You can send the amount through Credit Card or by eCheque by PayPal, Bank Transfer, Western Union Money Transfer or MoneyGram. As soon as I get the money, I will send Package by Email. To Buy for details.